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Grade EN19

Alloy engineering steel · 709M40, 4140, 42CrMo4

Chromium-molybdenum alloy steel for high-strength parts.

Data sheet

DesignationsAISI 4140 / SAE 4140 · UNS G41400 · EN 1.7225 (42CrMo4)
StandardsBS 970, EN 10083
Used forgears, crankshafts, high-tensile studs

Offered in

Metallurgy

Reference data for AISI 4140 Chromium-Molybdenum High-Tensile Alloy Steel (Chromoly), against ASTM A29, ASTM A322, ASTM A193 Grade B7.

Elemental composition

42CrMo4 to 1.7225

Elemental composition of 4140Iron makes up the balance at 97,28%. Chromium 0,95%, Molybdenum 0,20%, Carbon 0,41%, Other additions 1,16% Specified ranges are listed in the table below.Chromium 0,95%0,80–1,10%Molybdenum 0,20%0,15–0,25%Carbon 0,41%0,38–0,43%Other additions 1,16%Mn 0,75–1,00%Si 0,15–0,35%P max 0,035%S max 0,040%97,28%Fe balance
  • Chromium 0,95%0,80–1,10%
  • Molybdenum 0,20%0,15–0,25%
  • Carbon 0,41%0,38–0,43%
  • Other additions 1,16%Mn, Si, P, S
  • Iron 97,28%Balance

Proportions use the normalised midpoint of each specified range. The midpoint is a derived figure, not something the standard states: read the table for what is actually specified.

Performance profile

Comparative scores out of ten, for weighing one grade against another

Performance profile out of ten. 4140: Corrosion resistance 2.8, Weldability 5.5, High-temperature resistance 5.5, Tensile strength 9.2, Cold formability 6, Machinability 6.5CorrosionWeldabilityTemperatureTensileFormabilityMachining10

These are relative ratings, not measured properties, and they carry no units. Use them to narrow a shortlist, then work from the specified values.

Composition as specified

Elemental composition of 4140 as specified by ASTM A29, ASTM A322, ASTM A193 Grade B7
ElementSpecifiedNominal
Iron FeBalance97,28%
Carbon C0,38–0,43%0,41%
Chromium Cr0,80–1,10%0,95%
Manganese Mn0,75–1,00%0,88%
Molybdenum Mo0,15–0,25%0,20%
Silicon Si0,15–0,35%0,25%
Phosphorus Pmax 0,035%cap0,018%
Sulphur Smax 0,040%cap0,020%

A cap is a ceiling, not a quantity: a heat may contain far less. The nominal column is the midpoint of each range, used for the chart's proportions only.

Mechanical and physical properties

Mechanical and physical properties of 4140, shown in metric and imperial units
PropertyValue
Tensile strength, ultimate655 MPa95 ksi
Yield strength, 0,2% offset415 MPa60,2 ksi
Elongation at break25%
Hardness197 HBW / 92 HRB
Modulus of elasticity205 GPa29,7 Mpsi
Density7,85 g/cm³0,28 lb/in³
Thermal conductivity42,6 W/(m·K)295,4 BTU·in/(hr·ft²·°F)
Thermal expansion12,2 µm/(m·K)6,8 µin/(in·°F)

Test condition not yet confirmed. These figures are typical values for the grade; the condition a bar was supplied in changes them materially, so ask us for the mill certificate before designing to a number.

Pitting resistance

Pitting resistance describes the passive chromium oxide film on a stainless steel. 4140 has no such film, so a PREN score does not apply to it. It relies on a coating, plating or galvanising for corrosion protection instead.

Corrosion and fabrication

Chloride and marine service

Low atmospheric corrosion resistance; Cr addition is for hardenability, not passivation; requires protective oiling, painting, or phosphating.

Acidic and chemical media

Susceptible to sour gas (H2S) sulfide stress cracking unless tempered to low hardness levels (e.g., NACE MR0175 <= 22 HRC).

Sensitisation and thermal behaviour

Not applicable; subject to temper embrittlement if slow-cooled through 450°C–550°C.

Welding

Moderate; medium carbon and alloy content creates high risk of martensitic cracking; requires preheat to 250°C–350°C and immediate post-weld stress relief.

Machining and cold forming

Machinability index 65% relative to AISI 1212. Moderate in annealed state; hot forged or machined in pre-hardened condition (28–32 HRC).

Where it is used

  • Oilfield drill collars, tool joints, and ASTM A193 B7 stud bolts
  • Automotive crankshafts, steering knuckles, and heavy axle shafts
  • High-pressure hydraulic cylinder rods and pump shafts
  • Industrial gearboxes, mill pinions, and forging press rams

Oil & Gas · Automotive & Heavy Truck · Industrial Machinery · Power Transmission

Performance scores in full

The same six scores the profile plots, as numbers.

Comparative performance scores out of ten
Property4140
Corrosion resistance2.8 / 10
Weldability5.5 / 10
High-temperature resistance5.5 / 10
Tensile strength9.2 / 10
Cold formability6 / 10
Machinability6.5 / 10

This page is guidance for selecting a grade, not a specification. Design to the governing standard and the mill certificate for the heat you are supplied.

The specifications and data on this site are provided for general information only. Verify any real-world project with a qualified metallurgist before relying on these figures. We take no responsibility for the use and application of this information.

Type a size, grade or product — “Ø25”, “316L”, “vastrap”, “PB1”.